Showing posts with label Metal False Ceiling. Show all posts
Showing posts with label Metal False Ceiling. Show all posts

Baffle U strip Ceiling


What is a Baffle U strip Ceiling?

The Baffle U strip ceiling is a liner type ceiling, in which we used a U strip panel on the alternative space and hang those in the ceiling with the help of a U strip carrier.

Baffle U strip ceiling concept:

Sometimes project requirement is the only lavish, beautiful look along with some acoustic properties. On those place ceiling presentation as royal, exclusive, beautiful get most important. So, keep those requirements in the mind, a new type of ceiling get developed as a name of Baffle U strip ceiling.

Advantages:

1. Easy to install.
2. Lightweight
3. Beautiful Look.
4. Various possibilities to create more design.
5. Good acoustic properties.
6. Easy to uninstall and reinstall in case of any repair in the plenum.

Acoustic Properties:

In the baffled ceiling, panels installed at an alternative space in the perpendicular direction, those panels just distract sound waves and create a sufficient acoustic environment from the ceiling side.

If you need more acoustic properties you may go with perforated panels. For acoustic properties basically use punching in the panels which are called perforation. The standard diameter of the punching hole is 1.8mm and 2.5mm. Those days many types of punching available like square, rectangular, and people with the help of punching creating different designs also on panels. After perforation to improve more acoustic property, paste non-woven acoustic fleece inside the panels. These perforated panels absorb and district both do with sound waves and create acoustic environments.

Insulation Properties:

Due to the absence of a plenum between the main and false ceiling in the baffle false ceiling, it not provide and insulation from the ceiling side.
If you need insulation, then you can use glass wool or rock wool inside panels, but it will be a costly one.

Design:

The baffle ceiling has many possibilities to create a new design:
1. Heights of Panels:
To create the design, we can choose different height panels for a single place, Ex.  in the area of 1 sqm, we decide the width of panel 50 and center to center gap in panel 150mm. Then we can choose panel as 
200mm,175mm,150mm,125mm,100mm,75mm, 50mm. we can install those a straight or alternative pattern.

2. Different Color Pattern:
you may make pattern on the basises of different color combination.

3.Create Figuer:
you may create different figure like ovel, square, trangle with the help of baffle panels.

4.Wooden finsed Coating:


Best Places to Install:

Baffle Ceiling Ideal for showrooms, departmental store, shopes, restaurant, cafeteria, offices, conference room and place where business foot fall is high.


How to select the gap between two baffles panels?

The standard rule to select gap between two baffle is, just keep gap between two baffle equal to the height of baffle, reason behind of that, when a person enter in a room and see just ceiling side,his eyes just look at 45 degree of angle.On this angle if baffele height and gap get equal then main ceiling visiablty just hidden for him.
But some people suggest to get equal with baffle exposed width.
Our suggestion is just go with first rule.

Sizes:

The standard size of baffle height 100mm, width 50mm and center to center gap is 150mm. but we may go with other specification also according project requirement. The lenght of baffle you can have 6000mm in white coil coated color, but if you go with some other color or wooden finish maximum lenght possibly is 1000mm.

Material Required:

1,Baffle Panels
2.Panel Jointer (not required in on alternate method)
3.Threaded Wire
4.Baffle Top(1) & Bottom(1)Bracket
5.Edge Profile (not required in on alternate method)
6.Threaded Wire Nut(2)+Versel(2)
7.Baffle Bolt(1) +Nut(2)+Versel(2)
8.Baffle End Cap (not required in wall to wall method)
9.Baffle Carrier
10.Carrier Jointer

Hardware Required:

1.Fastner
2.Screw/Nail
3.Geti

Installation:

The standard baffle ceiling may install in two way:-
1. Wall to Wall:- In this we start baffle from one wall and end it on opposite wall, if baffle lenght get short then use jointer and increase the length.
2. On Altenative Lenght:- In this we start baffle a specific gap from wall like 50mm or 100mm, after use full available lenght of baffle leave same gap as start I did, then install 2nd baffle. this process we do till the reach of opposite wall.
 Our suggestion use on alternative lenght method, in this baffles feels totally in air, looks very beautiful. Thats method also solve the baffle lenght problem, because when we use jointer there looks the hairgap.

Open Cell Grill Ceiling


What Is Open Cell Grill Ceiling?

Basically, it is a simple lay-in ceiling with a different type of tile in size 595mm x 595mm. This tile called an open-cell tile is prepare on an interlocking strip system, in this system get two types of the strip in the size of 595mm x 15mm x 42/50mm, one called male strip and second female strip. These strips interlock at 90degree to each other in a pattern one by one according to develop cell size as 75mm x 75mm, 100mm x 100mm, or 150mm x 150mm. Many cell size is possible here, I mention here only which is in trends and easily available.

In an open-cell ceiling system, we use a 15mm Tee grid system for framing. With the help of a 15mm tee grid system prepare boxes of 600mm x 600mm and lay open-cell tiles in those. As grid exposed width from bottom 15mm and open-cell tile strip exposed width from the bottom also 15mm, after installation tee grid runners and wall angel visibility just hide in similarity and look comes from the bottom as the whole false ceiling is in a single piece and its look marvelous.

Where should install Open-Cell Grill Ceiling?

To find out that answer, first to understand the basic qualities of an Open Cell Grill Ceiling. The first one acoustic, the Open Cell Grill ceiling has high acoustic properties due to continuous angles and high dimensional structure. Open Cell Grill Ceiling distract the sound frequency and do not allow to run those in parallel to each other.

So if your requirement to go with high acoustic properties, it's really the right choice.

The second one Insulation, the Open Cell Grill Ceiling insulation property is low, due to the absence of a plenum. The environment of the area gets directly in touch with the main ceiling. In that case, you do not get any advantage in airconditioner efficiency and power consumption.

So, if your requirement is the insulation that is not the right choice. Basically where heat involves do not go with it.

The third one structure stability, due to tee grid framing Open Cell Grill Ceiling has a very stable structure. You can use it anywhere indoors or outdoor. It could bear heavy air pressure and get well stable.

The fourth one is design impact, Open Cell Grill Ceiling gives the beautiful look in the area, So you may use it anywhere.

If we keep the above points in mind, its good suits in Restaurants, Cafeteria, Departmental Store, Multiplex, Lobby, Offices, Garden, Trace, Vanceat hall, Canteen, Lawns.

How decide Cell Size of Open Cell Grid Ceiling?

As many possibilities of cell size in Open Cell Grid Ceiling, you may decide on the basis of area size. We suggest if the area is big in size like 1000sqmtr, you should go for a small cell size like 75mm x75mm,  If an area is a medium-size like 100sqmtr, you should go for a medium cell size like 100mm x 100mm, If an area is a small -size like less then 100sqmtr, you should go for a big cell size like 150mm x150mm.

Here the concept is that small cell size gives a compact look to the big area, and big cell size gives the losses look to a small area.

How to decide Tee Grid type in Open Cell Grid Ceiling?

It is very important to decide Tee grid type in Open Cell Grid Ceiling. Always go with a 15mm plain tee grid in the color of  Open Cell Tile, If you need the natural look of  Open Cell Grill Ceiling. If you go for a 24mm tee grid or a different color from Open Cell Tile it will just break the symmetric of one piece whole ceiling and there will look  600mm x 600 mm separate boxes of tiles. 

Here tee grid thickness also very important for stable structure, cause open-cell tile weight is a little more than ordinary lay in tile. We suggest minimum go for .25mm thickness for the tee grid. If the cell size small like 75mm x75mm and the area big our suggestion go for .28 thickness, if the cell size big like 150mm x150mm you may go for .23mm thick but our suggestion minimum.25mm thick.

How to decide the color of the Open Cell Grill Ceiling?

Standard colors mostly use in Open Cell Grill Ceiling are white, black, grey, and brown. But before deciding you must check your ceiling, window, and door color. Open Cell Grill Ceiling color should be in contrast with the main ceiling color, and try to match with your doors and windows color.

Material Required:-

1.Open Cell Grill Tile
2.Tee Grid Main Runner
3.Tee Grid Cross Runner 4ft
4. Tee Grid Cross Runner 2ft
5.L-clit
6.Edge Profile
7.Fastener
8.Wire
9.Screw
10.Geti

Drawing of  Connection Open Cell Grill Ceiling:-

Installation:-

1. Always install wall angel/edge profile at the same height on all sides.
2. Always install Open Cell Grill Ceiling on the floor and use gloves to install it.
3. Always keep the suspension rod maximum at a distance of 1-1.2 meters.
4. Always properly insert tee grid runners in each other and lock.
5. Always check tee grid and tile for stain and spots before installing it, if anything there properly cleans first.

Estimated Cost:-

Galvanised Iron .3mm thickness:-
1.75mm x75mm - $31-$33 per sqm.
2. 100mm x100mm- $22-$25 per sqm.
3.150mm x150mm -$14-$16 per sqmtr.

Aluminium .4mm thickness:-
1.75mm x75mm - $38-$40 per sqmtr.
2. 100mm x100mm- $27-$29 per sqmtr.
3.150mm x150mm -$17-$19 per sqmtr


Louver-Metal False Ceiling

What is Louver Ceiling?

Louver Ceiling is very similar to baffle ceiling. In Louver Ceiling we use a plain strip at the place of the baffle. That strip may be straight or with a light curve. Here we used threaded wire from the main ceiling with the help of a fastener and attach the main channel with a suspension clip. We attach here louver carrier with the help of a carrier clip along with the main channel. That's Louver Carrier holds the Louver strip and gives a dynamic look to the false ceiling.

Advantages:

1. Big scope to create many designs with the help of different color & combination options.
2. High durability.
3. Easy to install.4. Lightweight.
5. Freedom to choose the different sizes of panels in length maximum 6000mm.
6.May create different lighting effects.

Acoustic Properties:

Louver  Ceiling has good acoustic properties due to the gap between the louver strips, its district sound waves and never allow to run those parallel, due to that sound not wired, and environment always get peaceful.

Insulation Properties:

Louver Ceiling has no insulation property, due to the absence of a plenum. If need insulation can use glass wool at the back of the louver strip, but it is a costly process. So, we recommend not to use Louver Ceiling where have the requirement of insulation.

Design: 

The design is the most strong point of use Louver Ceiling. Louver ceiling gives a marvelous look and there are many opportunities to create different and innovative designs on the basis of color combination, louver strip size, louver strip placing, and louver strip alignment.

Best places to install Louver Ceiling: 

After keeping in mind all character and quality of the louver Ceiling, you may install a Louver ceiling in the Lobby, Drawing Room, Balcony, Offices, Cafe, Restaurant, Hotels, Pub, Bars, Parking, Railway Platform, Bus Stop, etc.




How to select the size of the Louver Strip?

The standard size of the louver strip is 100mm, 150mm, and 200mm in height. It may be with a notch of size 20mm/25mm/30mm or without a notch in the bottom. We recommend keeping the notch because it helps to reflect light properly, increases acoustic property, and give a good impact on design. As the area is big you must use big height in the louver strip, if the area is small use small height.

How to select the gap between two Louver Strip?

The standard rules for that just keep the gap between two louver strips equal to the height of the louver strip. For example: if the louver strip height 100mm, the gap should be 100mm, if the louver strip height 150mm, the gap should be 150mm, etc...
The concept behind that when a person enters an area, and see the ceiling side, he just looks at a 45degree angle, if our strip and gap side get equal then the main ceiling visibility just gone out and just look false ceiling to him.

How to select the color of the Louver Strip?

As we say always white is the best color for a false ceiling, because it reflects light up to 70%. In the case of the Louver Ceiling, it should be on both sides of the strip front and back. If you like other colors try to match with doors and windows color and contrast with the main ceiling color.

Material Required:

Material
ItemLengthUnit
100mm150mm/200mm Louver Panelmax.6Meter
Panel Jointer-Pieces
Suspension Angel2Meter
C Channel4Meter
C channel Jointer_Pieces
Carrier4Meter
Carrier Jointer-Pieces
Hardware
ItemMeasurementUnit
FastenersNumberPieces

Installation:

Before installation, we have to understand the limitation of louver strip length availabilities. if we go for the white color in the louver ceiling, there is no problem with the length of the louver strip, because we can go maximum to use coil coated.
But if we except white color we have to go with powder coating; in powder coating, we can go up to 5.5mtr in length.
We can do the installation in two ways:-
1. Wall to the wall.:
Wall-to-wall installation simply just starts from one wall to the opposite wall, between those to continue louver strip use jointer.
2. On the alternative Gap:
In this, we leave a small gap like 50mm,100mm from starting wall, install a specific length louver strip after that again same as the start, and continue till opposite wall.
Our suggestion best length size 3mtr for the louver strip and you must go with the second option, it looks all system in air and the impact looks beautiful.

1. Always keep Edge Profile at the same height on all sides.
2.Install carrier at the space of 1.0-1.2 meter, if the area is small put at least 2 carrier lengths in installation.
3.Always use a suspension rod/angel with a suspension clip.
4.Suspension Rod should be installed at a 1-1.2 meter distance.
5.Panels should be fixed in the carrier properly with the soft hand at 90 degrees of the carrier.
6.Always wear gloves at the time of installation.
7. Do properly clean panel before installation, if safety guard film is there peel off before installation and check for any stain or spots.


Estimated Cost:-

G.I. .5mm thickness center to center gap 100mm: $18-$20 per square meter.
Aluminum.5mm thickness center to center 100mm: $22- $25 per square meter.

Lay-In Metal False Ceiling System

What is Lay-In Metal False Ceiling System?

Lay-in false system is base on visible structure frame with some specific size of tile. In this system, we prepare a frame with the help of a tee grid system, which gets fully visible from the bottom. We prepare the frame box size according to the Lay-in tile size, it could be 595mmx595mm, 595mm x1195mm, etc. We just lay the tile in this box and lay-in false ceiling system ready.

Advantages

1. Big scope to create many designs with the help of different color & combination options.
2. High durability.
3. Easy to install.
4. Lightweight.
5. Freedom to choose the different types of tee grid-like plain, select, etc.
6.Freedom to choose the different sizes of lay-in tiles.

Acoustic Properties:

For acoustic properties basically use punching in the tile which is called perforation. The standard diameter of the punching hole is 1.8mm and 2.5mm. Those days many types of punching available like square, rectangular, and people with the help of punching creating different designs also on tiles. After perforation to improve more acoustic property, paste non-woven acoustic fleece backside of the tile. These perforated tiles absorb and district both do with sound waves and create acoustic environments.


Insulation Properties:

Lay-in false ceiling is a closed type ceiling, so it creates a plenum between the main and false ceiling. That's plenum work as an insulator in-ceiling and controls the temperature of the environment. If at the project more requirements of insulation, you may use glass wool or rock wool pads back of the tiles.

Design:

There is some limitation in design because we can use only some selected size of tile on a tee grid system. here you can create a new design based on different color type tiles.

Sizes:

Lay-in tile mostly uses in 595mm x595mm size, but you can use also some other size as the width you may take- 295mm, 595mm,895mm, and length 295mm,595mm,895mm,1195mm. If more than that you go there comes the alignment problem. Here material thickness also plays a measure role in a different size.

How to select the thickness of the material?

Lay-in tile basically made in three types of material-
1. Galivinize Iron
2. Aluminium
3. Stainless Steel
so,  our suggestion  that:

Tile Area SqMeter G.I. mm Alu mm S.S mm
Small less than .354 .4 .6 .4
Medium .354-.442 .5 .7 .5
Big more than .442 .6 .8 .6

Best Places to Install?

It may be used in bank, hall, exhibition hall, showrooms, vacant hall, factory, lobby, mall, stadium, cafeteria, restaurant, hotels, etc.



Material
ItemSpecificationUnit
Tiles595x595/1195x1195...Sq MileMeter
Main Runner-10/12Ft
Cross Runner4Ft
Cross Runner2Ft
Wall Angle10Ft
C channel4Meter
C Channel Jointer-Pieces
L-Clit-Pieces
Hardware
ItemMeasurementUnit
FastenersNumberPieces
6mm dia WireLengthMeter
Screw/NailWeightKg
GetiNumberPieces

Drawing of Connection of Lay-in Ceiling:



Installation:

1. Always install edge profiles at the same height on all sides.
2. Always installing the main c channel carrier 1-1.2 meter space.
3. Always use the suspension rod at a distance of 1-1.2meter.
4. Always insert tee grid runners properly to each other.
6. Always use gloves at the time of installation.
7. Always check runners and tile for stain and spot, if any there clean before installation.

Approx  Estimated  Cost:

G.I. .5 mm thickness plain:-$ 6-8 per sq. meter.
Aluminum.7 mm thickness plain:-$ 9-11 per sq. meter.
S.S.5mm thickness plain:-$ 25-27 per sq. meter.
For different colors, the combination cost may be increased by $ 2 per sq. meter.
Perforation will add $2 in cost also.




Inter Locking 150F/200F/Petrol Pump/Canopy Metal False Ceiling



What is Interlocking False Ceiling?

The Interlocking Ceiling is a type of linear ceiling in which we use 150mm or 200mm wide and 17mm deep interlocking panels up to a maximum of 6000mm in length.

Interlocking Ceiling Concept:

Interlocking Ceiling just develops keep the wind pressure in the mind. In Pre Structured Building, Petrol pump Canopy, Porta Cabin, On construction site offices false ceilings also have to face wind pressure. So, just keep this in the mind develop panels that will be properly interlocked with each other, and in the case of little high air pressure must be stable. Due to these qualities, the interlocking ceiling becomes the right choice of exterior and interior building, where is the problem of wind pressure. Petrol Pump Canopy  & Pre-Structured Buildings always uses interlocking Ceiling 150F.


Advantages:

1. Big scope to create many designs with the help of different color & combination options.
2. High durability.
3. Easy to install.
4. Lightweight.
5. Freedom to choose the different sizes of panels in length maximum 6000mm.
6.Cost-effective.
7.Very suitable for irregularly shaped areas.

Disadvantage:

Only one disadvantage in the case of interlocking, if ever we have to open it to enter in plenum then we have to uninstall it from starting point due to interlocked panels with each other. So, in the case of any repairing to reach the repair point, it will be uninstalled from starting point.

Acoustic Properties:

If you need acoustic properties in Interlocking Ceiling, you can use perforated 150F/200F panels with the back of acoustic fleece.

Insulation Properties:

The interlocking Ceiling is a closed liner ceiling, its plenum is well sufficient for insulation. But if you and your project requirement are more, then you can use glass wool or rock wool pads on the backside of panels.

Design:

In the interlocking ceiling, we may create the design with the help of different colors of panels. As a particular color repeats after a certain number of panels or at an alternative position.

Best Places to Installed Interlocking Ceiling?

Petrol Pump Canopy, Toll Plaza, Bus stop, Railway platform, Pre structured Building, Porta Cabin, Site Offices, Lobby, Trace, Porch, Swimming Pool, Indoor and Outdoor Stadium, etc.


How select between 150F and 200F in the interlocking ceiling?

The interlocking ceiling mostly used a 150F panel, But if the area is small and indoor you may go with 200F for a loose look.

Material Required:

For Indoor Applications:-
Material
Item Length Unit
150F/200F Panel max.6 Meter
Panel Jointer - Pieces
Suspension Angel 2 Meter
L-Clit - Pieces
Edge Profile 3 Meter
Carrier 4 Meter
Carrier Jointer - Pieces
Hardware
Item Measurement Unit
Fasteners Number Pieces
Screw/Nail Weight Kg
Geti Number Pieces

For Petrol Pump/Canopy:-

Material
Item Length Unit
150F/200F Panel max.6 Meter
Panel Jointer - Pieces
Suspension Angel 2 Meter
Carrier 4 Meter
Carrier Jointer - Pieces

Installation:




1. Always keep the Sideline at the same height.
2. Always install carrier at normal space is 1- 1.2m.
3. Always install suspension angel/rod at the space of 1-1.2m.
4. Always properly lock panels with the carrier at 90 degrees of the carrier.
6. Always wear gloves before installation.
7. Always check panels for stains and spots, if any clean properly before install.
8.Always be sure air should not be a leak in the plenum in an exterior application.

Approx. Estimated Cost:

G.I. .5 mm thickness plain:-$ 10-13 per sq. meter.
Aluminum.5 mm thickness plain:-$ 12-15 per sq. meter.
For different colors, the combination cost may be increased by $ 2 per sq. meter.
Perforation will add $2 in cost also.

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